Electronic Manufacturing Service/Contract Manufacturing (Malaysia, Singapore)
Project Title(1)
The wold's bigest EMS/CM's Telecommunication Card SMT Lines MES/SPC Project.
Project Description
Comm through RS232、RS485 via Keyboard Input Devices for data collection. Integrate directly with PCBA SMT machines for automatic data collection for correct material loading into chip shooters，record PCBA raw material supplier ID/batch.。System collect WIP, production, equipment and quality information for traceability. Integration to ICT, functional testers for testers result.
Status
Live since 2001 June

Color TV Tube Malaysia)
Project Title
The bigest Japanese Manufacturing Conglomerate's TV/CRT Tube Production MES/SCADA/SPC/MI System
Project Description
Implemented a SCADA/SPC/MES/ MI System. Real-time Data Collection from production equipment via master PLC Controller. Data collected include temperature, pressure, and other important machine settings for quality analysis. SCADA system provide monitoring of real-time machine/line status. SPC monitor critical quality parameters. MES control and execute each TV tube production, rework operation. All summary production, quality, and machine data presented on Manufacturing Intelligent system for real-time analysis, monitoring and management decision making
Project Status
Live since 2001 Oct

LCD - Mobile Display (Shenzhen, Shanghai/China)
Project Title
The world leading European mobile display LCD manufacturer MES/SPC System
Project Description
Real-time collect LCD raw material/sub-assembly、WIP、Production data. Realtime monitoring and alert of first-pass yield of all the product.。Integrate with ERP system reside in Hong Kong to update plant status to hearquarter. All critical production information are now available on webpage access from various offices across countries.
Project Status
Shenzheng Plant go-live since Sept 2001， Shanghai plant go-live since 2003.

Electric Motor (Singapore, Indonesia, Thailand, China)
Project Title
Major Japanese Electric Motor production MES System and Global QIS MI System
Project Description
MES system incharge of managing the production of electric motor for hard disk drives for traceability.
Global QIS system implemented SPC and Manufacturing Intelligent in 11 Plants in Singapore, Indonesia, Thailand and China. Quality and production data from 11 plants are now available in Singapore headquarter on webpage for real-time centralized analysis and management. Engineers no longer need to travel to various countries.
Project Status
Live since 2003

Conventional TV/Flat Panel TV/PDP Assembly Operation（Qingdao/China）
Project Title
China top 6 electronic giant household appliances manufacturing plant Real-time TV Assembly Line SPC System
SPC/MES System for entire plant from SMT line to subassembly and main assembly of Color TV, PDP, Flat Panel TV production. Data collection from 202 Data Collection Devices at various critical SPC Control Points. Alerts shown on LCD display at each production line to inform operator of assembly defects．Complete work order output, fall-out, quality defects, production first-pass yield analysis report are now available to control quality of in-process as well as end product..
Project Status
Go-live since Feb 2005.

China No. 1 Household Appliances Manufacturer's Refrigerator Manufacturing plant Qingdao/China）
Project Status
Real-time Refrigerator SPC System
Data collected from automatic production machine to analyse process condition and alert to ensure stability of process and product. Display panel alert operator and supervisor of abnormal process condition.
Project Status
Live since May 2005

Electronic Component Maker（Shenzhen/China)
Project Title
Real-time SPC System
Project Description
Following parent/sister plants from US and UK, Shenzhen plant also implemented a real-time SPC system.
Project Status
Live since Aug 2004